Project LEAPDual-plant programCOGS · Opex · Manpower

A management dashboard for turning plant ideas into captured savings.

Built from the LEAP tracker structure, with a richer executive summary, a tighter program-office control layer, and a new idea intake flow that tracks implementation through task plans rather than isolated next-step notes.

Portfolio tracked

₹7.87Cr

Imported from the live workbook snapshot

Plants

2

Ankleshwar imported, Thane ready

Execution risk

24

Open tasks needing follow-up

Executive view

LEAP Command Center

A cross-plant view of savings creation, implementation risk, and where the next tranche of value will land across Ankleshwar and Thane.

Weighted pipeline readiness: ₹612.7L

Annualized value tracked

₹787.4L

Imported and new opportunities combined

Ideas live

41

Across both plants and all active stages

Ideas implemented

16

Already moved into execution or realized value

At-risk actions

24

Due soon or overdue and still open

Stage pulse

Where the portfolio is stacking up right now.

pipeline health
Idea11
Validated4
Signed off10
Implemented16
Realized0

Plant comparison

Compare idea density, captured value, and implementation throughput.

Ankleshwar

41 ideas
Annualized savings
₹787.4L
Implemented
16

Thane

0 ideas
Annualized savings
₹0.0L
Implemented
0

Intake is enabled, but this plant still needs its first tracker import.

Highest-value opportunities

The ideas leadership should keep in the weekly review.

Solar

Ankleshwar · Vishal More

IL3 Idea Signed Off

Board approval done

₹144.0L

Siloxogene and Naprosyn+ batch size increase

Ankleshwar · Vijay Patel, Sunil Patil, Hiralal Patil

IL4 Idea Implemented

Siloxogene backup received (F1 CC 24-0014). Naprosyn+ pending.

₹106.3L

Sodium valproate: AVD for foil + blister/carton size change

Ankleshwar · Rajesh Chopra

IL1- Idea Gen

Sudan implemented. Rubilim AVD to be implemented immediately. Blister size change after new machine comes. Aspire CC to be taken.

₹96.0L

At-risk execution items

Program-office follow-up list generated from the implementation plans.

Carry forward tracker action

not started

Program office · target 2025-11-30

Implemented. Savings to be calculated.

Carry forward tracker action

not started

Program office · target 2025-12-29

Polarimeter 2D testing sent to CTL.

Carry forward tracker action

not started

Program office · target 2026-01-04

10 RM identified. 4 implemented, rest to be implemented. BMR to be revised by Bhavin Bhuva and Vijay Patel post list of materials is shared. BOM to be revised as well by FR&D.

Carry forward tracker action

not started

Program office · target 2026-01-08

Implemented. Savings to be calculated.

Carry forward tracker action

not started

Program office · target 2026-02-23

Product wise list to be created. Implementation on going. Saving sheet needed too.

Technical justification (if required)

not started

Pranit Samgir · target 2026-02-26

Awaiting fresh update.

Cost comparison approval

not started

Ashish Burman · target 2026-03-08

Tejas to revert by Saturday. (28/2/26)

Change part PR/PO initiation

not started

Jignesh Morthana · target 2026-03-08

Awaiting fresh update.

Carry forward tracker action

not started

Program office · target 2026-03-24

Implementated

Carry forward tracker action

not started

Program office · target 2026-03-30

Alfaren Philippines variation approval pending, expected by May end. For Prevlog, Vietnam and Columbia implemented. Alfalog Myanmar customer approval just received, implementation pending.

Carry forward tracker action

not started

Program office · target 2026-03-31

Part of capex FY'27

Carry forward tracker action

not started

Program office · target 2026-03-31

Part of capex FY'27. Savings working to be done. Some regulatory challenges

CDR sharing with vendors for Digital proof

not started

Yuvraj Aher · target 2026-04-01

Awaiting fresh update.

BOM/MPC/PMS preparation

not started

Pranit Samgir · target 2026-04-02

Awaiting fresh update.

Digital proof approval

not started

Yuvraj Aher · target 2026-04-08

Awaiting fresh update.

BOM/MPC/PMS for approval and sharing with site

not started

Pranit Samgir · target 2026-04-09

Awaiting fresh update.

Pack Prototype readines

not started

Pranit Samgir · target 2026-04-16

Awaiting fresh update.

PM Specs changes approvals

not started

Sunil Patil · target 2026-04-16

Awaiting fresh update.

Carry forward tracker action

not started

Program office · target 2026-04-30

25mg: 1 batch pending till new config. 50mg: implemented

Change part delivery (Lead time: 6-8 weeks)

not started

Program office · target 2026-05-01

Awaiting fresh update.

PM procurement

not started

Program office · target 2026-05-09

Awaiting fresh update.

Variation filing

not started

Program office · target 2026-05-09

Awaiting fresh update.

Change part Qualification and PM procurement for trial.

not started

Program office · target 2026-05-10

Awaiting fresh update.

Effectrive batch No.

not started

Program office · target 2026-05-10

Awaiting fresh update.

Program office

Manager workbench

A stage-by-stage control room for chasing updates, clearing blockers, and keeping implementation plans moving without losing sight of value.

idea

11

Mofetyl (domestic) batch size increase, PLM to RMG (granulation), coating material ready mix

Ankleshwar · Vijay Patel, Hiralal Patil, Rajesh Chopra, PA Suresh, Pradnya Rupawate

Sodium valproate: AVD for foil + blister/carton size change

Ankleshwar · Rajesh Chopra

Sodium valproate: tray drying to FBD

Ankleshwar · Bhavin Bhuva, Pratik Chhaparwal, Rajesh Chopra

Replacement of existing Elmach 2000 for automation (F1)

Ankleshwar · Rajesh Shah, Vishal More

Aza packaging change

Ankleshwar · Unassigned

Implement alternate vendor for MCC/SSG (Azoran 75mg)

Ankleshwar · Pratik Chhaparwal

Nicorandil 5mg and 10mg launch in domestic market

Ankleshwar · Rajiv Shah

Supply Siloxogene, Topdip. Naproxen sodium 275 through new packing line (IMA PG)

Ankleshwar · Rajesh Shah

Apply matrixing and bracketing in stability

Ankleshwar · Hiralal Patil

Skip core and granules testing for Azathioprine (Canada, ROW) based on trend

Ankleshwar · Bhavin Bhuva

Avoided Gujarat PCB audit in FY27 (ongoing since 2016)

Ankleshwar · Krunal Patel

validated

4

Canteen costs

Ankleshwar · Bhavin Desai

Alfaren batch size increase double

Ankleshwar · Pratik Chhaparwal

NIR instrument for material identification

Ankleshwar · Pratik Chhaparwal

Alfaren PM saving due to change in format

Ankleshwar · Radheshyam

signed off

10

Azoran 25/50 packing configuration change (F1)

Ankleshwar · Rajesh Shah

Lomotil shape change and new strip packing machine

Ankleshwar · Rajesh Shah

Solar

Ankleshwar · Vishal More

In-house testing for 11 more raw materials

Ankleshwar · Pradeep Kamble

New PG express machine for F2

Ankleshwar · Jignesh Morthana

DEG + EG inhouse testing

Ankleshwar · Sunil Patil

Common inventory for F1/F2 (small qty excipient)

Ankleshwar · Pratik Chhaparwal

Reduced testing of coated products in F1 for granulation and compression stage

Ankleshwar · Vijay Patel

On line defoiling

Ankleshwar · Jignesh Morthana

Nicorandil: sticker removal and blister/carton size change

Ankleshwar · Radheshyam

implemented

16

Elmach 2000 machine (F1)

Ankleshwar · Rajesh Shah

Reduce testing in Sodium Valproate DR 200mg/500mg tablets

Ankleshwar · Sunil Patil

Equipment change : From conventional Coater to Autocoater

Ankleshwar · Rajiv Shah

Reduce testing in Sertraline 50 mg/100 mg tablets

Ankleshwar · Sunil Patil

1 % Yield improvement in Apo Sodium Valproate DR 500 mg tablets

Ankleshwar · Rajiv Shah

1.5 % Yield improvement in Sertraline 100 mg tablets

Ankleshwar · Rajiv Shah

Reduce in process testing of Alfaren product

Ankleshwar · Sunil Patil

PG Express machine (F1)

Ankleshwar · Rajesh Shah

Siloxogene and Naprosyn+ batch size increase

Ankleshwar · Vijay Patel, Sunil Patil, Hiralal Patil

In-house testing for 14 raw materials

Ankleshwar · Sunil Patil

VFD installation in compressor system x2

Ankleshwar · Krunal Godhani

Common chemicals and reference standards for QC after F1/F2 integration

Ankleshwar · Sunil Patil

Lomofen batch size increase

Ankleshwar · Sunil Patil

Liquid: aluminium and magnesium paste skip testing for MLT

Ankleshwar · Sunil Patil

Waiting time to be removed for MLT in primary PM (F2)

Ankleshwar · Hiralal Patil

Spironlactone granules reduce testing

Ankleshwar · Vijay Patel

realized

0

No ideas in this stage right now.

Open plan tasks

The task-level queue pulled from every implementation plan.

54 open

Carry forward tracker action

Program office ·

not started

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Program office ·

not started

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Program office ·

not started

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Program office ·

not started

Carry forward tracker action

Program office ·

not started

Carry forward tracker action

Program office ·

not started

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Program office ·

not started

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Program office ·

not started

Carry forward tracker action

Program office · 2026-04-30

not started

Carry forward tracker action

Program office · 2026-06-30

not started

Carry forward tracker action

Program office ·

not started

Carry forward tracker action

Program office ·

not started

Carry forward tracker action

Program office · 2026-01-08

not started

Carry forward tracker action

Program office ·

not started

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Program office ·

not started

Carry forward tracker action

Program office · 2025-12-29

not started

Carry forward tracker action

Program office · 2026-03-31

not started

Carry forward tracker action

Program office ·

not started

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Program office ·

not started

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Program office ·

not started

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Program office ·

not started

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Program office · 2026-03-24

not started

Carry forward tracker action

Program office · 2026-01-04

not started

Carry forward tracker action

Program office · 2025-11-30

not started

Carry forward tracker action

Program office ·

not started

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Program office ·

not started

Carry forward tracker action

Program office · 2026-03-31

not started

Carry forward tracker action

Program office · 2026-02-23

not started

Carry forward tracker action

Program office · 2026-03-30

not started

Carry forward tracker action

Program office ·

not started

Cost comparison approval

Ashish Burman · 2026-03-08

not started

Change part PR/PO initiation

Jignesh Morthana · 2026-03-08

not started

New artwork initiation - 2 Foils & 2 Cartons

Yuvraj Aher · NA

not started

Technical justification (if required)

Pranit Samgir · 2026-02-26

not started

Artwork technical review

Yuvraj Aher · 31/03/2026 (Based on customer response)

not started

Artwork approval

Yuvraj Aher · 31/03/2026 (Based on customer response)

not started

CDR sharing with vendors for Digital proof

Yuvraj Aher · 2026-04-01

not started

Digital proof approval

Yuvraj Aher · 2026-04-08

not started

Product arrangement for trial

Jignesh Morthana · 2026-06-03

not started

PM arrangement for trial

Jignesh Morthana · 2026-06-03

not started

Secondary material sample readiness

Program office · 2026-06-03

not started

Change part trial - Blister / Carton / Pil

Jignesh Morthana · 17/04/2026 (If no change required in parts)

not started

Pack Prototype readines

Pranit Samgir · 2026-04-16

not started

PDD change control / approval

Pranit Samgir · 16/03/2026 (Based on stakeholders approval)

not started

BOM/MPC/PMS preparation

Pranit Samgir · 2026-04-02

not started

BOM/MPC/PMS for approval and sharing with site

Pranit Samgir · 2026-04-09

not started

PM Specs changes approvals

Sunil Patil · 2026-04-16

not started

BPR review / approval

Program office · 30/04/2026 (Based on site)

not started

PVP review / approval

Program office · 30/04/2026 (Based on site)

not started

Change part delivery (Lead time: 6-8 weeks)

Program office · 2026-05-01

not started

Change part Qualification and PM procurement for trial.

Program office · 2026-05-10

not started

PM procurement

Program office · 2026-05-09

not started

Variation filing

Program office · 2026-05-09

not started

Effectrive batch No.

Program office · 2026-05-10

not started
Contributor workspace

Submit a LEAP idea

Built for plant teams to log a savings opportunity once, then drive it through validation, sign-off, and execution with a live plan of implementation.

Plan of implementation

This replaces the old next-step and deadline columns with a living execution plan that managers can update task by task.

Task 1Execution block
Task 2Execution block

Contributors capture the opportunity. Managers maintain the tasks. Leadership sees the same plan reflected in the dashboard and risk view.